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Automotive product creation and e-mobility

Over the next 15 years, the automotive industry will undergo the greatest transformation in its history. E-mobility technologies are reshaping the automotive value chain and business models. In addition, complexity is increasing, putting tremendous pressure on engineering organizations to become more effective, more efficient and faster. They must also become more innovative to tackle a broader range of technologies.

We support our clients in defining pragmatic strategies that allow them to master these challenges and align product creation and e-mobility with market, regulatory and technology trends.

In Brief

Today, the automotive industry is facing challenges that will not only transform current organizations and processes, but also reshape the value chain and business models in this industry.

E-mobility is emerging as the answer to ambitious new market and regulatory requirements; in other words, more environmentally friendly and efficient vehicles. The challenges facing OEMs are found in both upstream and downstream stages of the value chain. Upstream topics include the definition of flexible, modular yet cost-effective technologies to meet strict emissions targets, partnership strategies, make-or-buy strategies, and securing the supplier base for new xEV technologies. Battery systems in particular, a market worth over EUR 50 billion in 2020, require strategies to secure a long-term supplier base. State-of-the-art technology will be essential in the race for leading e-mobility technologies.

The powertrain electrification trend will pick up speed – EV/PHEV technologies will achieve over 10% market share in triad markets and China by 2020

 
Share of powertrain technologies in major markets in 2020
 

Downstream challenges include commercialization strategies for these new products/services as well as opportunities/threats of new business models. Selling cars is not enough anymore. New competitors such as energy companies, operators of recharging infrastructure and mobility providers are rapidly changing the rules for commercializing mobility and thereby reshaping the value chain. E-mobility is also triggering and accelerating the development and implementation of further key technologies, including lightweight materials and connectivity. The right combination of these technologies will allow OEMs to provide customers with a rewarding and seamless mobility experience.

The automotive industry also needs to respond to four other key challenges. First, globalization will pick up speed. Sales and production will shift further to BRIC markets, but triad markets will still account for over 40% of global sales and production. Second, low-budget cars are becoming increasingly important – not only in emerging markets, but also in the triad markets. Third, the industry will face a shortage of qualified employees, especially in the triad markets. Finally, these trends will not only increase the complexity and amount of engineering work, but also call for "delivery at same cost". Engineering organizations therefore need to find pragmatic transformation strategies to master these challenges.

 
Automotive engineering needs to become "glocal"
 

To cope with these challenges, the engineering organization needs to transform from worldwide presence to worldwide integration. Automotive engineering must become "glocal," adapting a global framework to local particularities.

Our approach

Our goal: To work together with our clients in defining and implementing strategies to master these challenges

With over 120 consultants located at 23 offices worldwide, we support our clients in mastering these unprecedented global challenges. Our global network enables us to leverage our in-depth knowledge of local markets to successfully address global topics.

In terms of e-mobility, our team has developed strong expertise and led over 50 projects covering the entire value chain. Leading organizations from raw material suppliers, battery suppliers, traditional component suppliers, OEMs, utilities and public institutions work together with us to define strategies that work. Moreover, we have vast experience in other technology-related topics, such as "connected vehicles" and new materials.

For product creation, we support leading OEMs and suppliers in setting up and optimizing engineering organizations with a dedicated and experienced team and a wide range of tried-and-tested methods.


We also enhance our state-of-the-art knowledge by conducting leading studies and research on the most relevant product creation and e-mobility topics.

Your success is our key driver. Together, we develop pragmatic strategies to improve the competitiveness of engineering organizations and create a sustainable competitive edge at your company.

Sample projects

Product creation

Our team has proven experience with relevant product creation topics such as:

  • Optimizing engineering efficiency though a set of proven levers
  • Scenario-based long-term technology planning and innovation portfolio management
  • Defining core competencies and partnering concepts to create sustainable competitive advantage
  • Optimizing market-based product value – translating market needs into product features
  • Defining and implementing benchmark modularization concepts, appropriate organizational structures and KPIs
  • Target costing and product cost optimization
  • Transforming the engineering organization – globalization and localization

e-mobility and new technologies

In addition, we have worked on strategic topics covering the entire eMobility value chain:

  • Raw material suppliers
  • Battery and other xEV system suppliers
  • Traditional component suppliers
  • OEMs
  • Utilities
  • Municipalities and governmental institutions

Together with our clients we have developed strategies covering most relevant eMobility topics, including:

  • Market analysis and product positioning for xEVs
  • Market entry strategy for xEVs
  • Technology strategy and roadmap
  • Make or buy strategies for xEV systems
  • Partnering strategies to secure access to state-of-the-art xEV technologies
  • Production footprint for xEV systems
  • Cooperation models for engineering and manufacturing of xEV components and systems
  • e-mobility innovative business models, including recharging infrastructure

Additionally, we worked on various market related technology topics, such as:

  • Connected vehicles
  • Active safety systems
  • Thermo-management

To leverage our experience for your strategies, we have build up and continuously update a comprehensive component and technology market model which breaks down complete a complete vehicle in over 400 components, with a regional and segment spilt to provide off-the-shelf data on market volumes and drivers.

Top

Our experts

Brazil

Stephan Keese

Partner

São Paulo, Brazil
Phone: +55 11 3046-7111
E-mail: e-mail

 

France

Max Blanchet

Partner

Paris, France
Phone: +33 1 53670-907
E-mail: e-mail

 
Sebastien Amichi

Principal

Paris, France
Phone: +33 1 70394-282
E-mail: e-mail

 

Germany

Wolfgang Bernhart

Partner

Stuttgart, Germany
Phone: +49 711 3275-7421
E-mail: e-mail

 
Thomas Schlick

Partner

Frankfurt, Germany
Phone: +49 69 29924-6202
E-mail: e-mail

 
Michael Zollenkop

Principal

Stuttgart, Germany
Phone: +49 711 3275-7220
E-mail: e-mail

 

Greater China

Jun Shen

Partner

Shanghai, Greater China
Phone: +86 21 52986677-874
E-mail: e-mail

 

India

Wilfried Aulbur

Managing Partner India

Mumbai, India
Phone: +91 22 3953 7501
E-mail: e-mail

 

Sweden

Per M. Nilsson

Partner

Gothenburg, Sweden
Phone: +46 31 75755 - 10
E-mail: e-mail

 

USA

Thomas Wendt

Partner

Detroit, USA
Phone: +1 248 729-5000
E-mail: e-mail

 
Marc Winterhoff

Partner

Detroit, USA
Phone: +1 312 662-5500
E-mail: e-mail

 

Further reading

Automotive Insights 01.2013

Client magazine, 2013

This issue puts the spotlight on the supplier industry. After two years of outstanding growth rates, the sector faced tougher times in 2012. And it looks like the foreseeable future will remain complex …  >>

 
Connected Mobility 2025

think: act STUDY, 2013

Personal mobility is key to the success and prosperity of every country's economy. But the growing population in the world's largest conurbations and the increasing amount of traffic are leading to paralysis. …  >>

 
Lithium-ion batteries – The bubble bursts

Study, 2012

The process of consolidation across the Li-Ion battery market is progressing even faster than expected. Over the last two years, the industry has seen a number of new players filing for bankruptcy …  >>

 
Zukunftsfeld Energiespeicher

Study in cooperation with VDMA (in German only), 2012

Nearly all cell phones, laptops or MP3 players currently run on Li-Ion batteries. And the emerging trend toward e-mobility is hardly conceivable without the use of Li-Ion batteries in vehicles. Yet Li-Ion technology has by no means reached its full potential …  >>

 
Connected vehicle - conquering the value of data

Study, 2012

OEMs and suppliers must act now to consolidate their position on the market for networked automobility …  >>

 
E-mobility quarterly index

Study in cooperation with Forschungsgesellschaft Kraftfahrwesen mbH Aachen (fka), 2012

Roland Berger Strategy Consultants and Forschungsgesellschaft Kraftfahrwesen mbH Aachen (fka) have joined forces to illustrate the relative competitive positions of the world's top automotive countries along the three indicators of technology, industry and market …  >>

 
CEE e-mobility study

Study, 2011

E-mobility is one of tomorrow's major business opportunities. By the year 2025, electric or partially electric vehicles will account for up to 50% of new vehicle registrations in Europe. …  >>

 
Powertrain 2020 - The Li-Ion Battery Value Chain

Study, 2011

The Li-Ion-battery value chain will change dramatically, automotive companies need to reflect these dynamics in products, partnering strategies and processes …  >>

 
E-Mobility – Opportunities and challenges for the German engineering industries

Joint study with VDMA, 2011

The joint study by VDMA and Roland Berger Strategy Consultants shows that the expansion of electromobility presents new business opportunities for the industry, but also major challenges …  >>

 
Automotive engineering 2025

Study, 2011

Most automotive companies realize that they need more globally integrated development. However, most development employees – and hence most development work – are still located in the company's home region …  >>

 
PEV Readiness Study

Study in collaboration with Rocky Mountain Institute and Project Get Ready, 2010

America is on the verge of a tipping point in its transportation paradigm. Electric vehicles are evolving from an uncertain experiment to an increasing relevant modality for the future …  >>

 
Electric Vehicles –  Voice of the Customer

Study together with TNS Infratest, 2010

Despite positive feedback, the automotive industry still has to take considerable action and innovate because the willingness of customers to pay more for electric vehicles is not yet enough to cover the additional costs …  >>

 
Powertrain 2020; Li-Ion batteries – the next bubble ahead?

Study, 2010

According to this study, the share of electrified powertrains will increase in all major Automotive markets - driven by significant battery cost reductions in the next 10 years …  >>

 
Powertrain 2020 – The Future Drives Electric

Study, 2009

Powertrain electrification will reshape the current mobility value chain, forcing consolidation and new partnerships as well as opening up new revenue and profit pools for existing and new players …  >>

 
Powertrain 2020 - China's ambition to become market leader in E-Vehicles

Study, 2009

This study describes the actions being taken by the Chinese government and outlines scenarios for the future e-mobility markets …  >>