Advanced technology Insights: Gigafactory ramp-up

BUSINESS INSIGHTS
Advanced technology Insights: Gigafactory ramp-up

June 23, 2026

Battery gigafactories promise scale, but delivering on that promise remains one of the toughest challenges in modern industrialization. Turning them into fully operational production systems requires mastering a set of critical levers. Join Junhyuk Choi from Alexec (a Roland Berger company) , Idriss Alami, Managing Partner at Alexec, and Wolfgang Bernhart, Senior Partner and Co-Head of the Advanced Technology Center at Roland Berger, as they discuss how to successfully scale and ramp up battery manufacturing at an industrial level.

Drawing on extensive project experience, they explain why the start of production (SOP) marks the beginning of the most demanding phase, and why many factories struggle to meet their initial targets. From managing highly complex production processes with hundreds of critical parameters to ensuring the right infrastructure and seamless supplier integration, they highlight the factors that determine success or failure long before production begins.

Looking ahead, they share their perspective on the global competitive landscape and what European and US players must do to close the gap with leading Asian manufacturers. Learn why realistic planning, early-stage decisions, and strong collaboration are essential to mastering ramp-up and building resilient, competitive battery production ecosystems.

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