Battery

Battery

From strategy to shop floor: explore Roland Berger's latest battery research and consulting services across the full energy storage value chain.

The energy transition runs on batteries

The global battery market is at a pivotal inflection point. Demand for lithium-ion batteries is forecast to grow at a CAGR of around 20% through 2032, driven by the accelerating transition to electric vehicles, rapidly expanding stationary energy storage for grids and data centers, and the electrification of commercial vehicles. The stationary energy storage systems (BESS) segment alone is projected to more than triple in size between 2024 and 2030.

Yet the opportunity comes with compounding complexity. Battery architectures are evolving fast – solid-state cells, sodium-ion chemistries, and next-generation anode materials are all challenging the dominance of conventional lithium-ion. Battery prices have fallen dramatically over the past decade, but cost pressure, raw material volatility, and high scrap rates in cell manufacturing continue to squeeze margins across the value chain. Investors and equity markets are recalibrating their expectations as the early hypergrowth phase matures, which is reflected in the recent pressure on battery-related stocks.

For engineering leaders, product managers, and executives, the stakes have never been higher. Decisions made today on cell chemistry, pack architecture, safety validation, and supply chain structure will define competitive position for the next decade.

Where battery projects succeed or fail

The battery market is no longer simply "booming" – it has entered a more complex phase characterized by short-term turbulence against powerful long-term demand tailwinds. Companies that get this right will combine a clear market view with the engineering and commercial depth to act on it.

At Roland Berger, we believe the companies that will lead this next phase are those that close the gap between strategic intent and engineering execution. That means making rigorous, evidence-based decisions on battery architecture and cell selection, designing for manufacturability and safety from day one, managing supplier and regulatory risk proactively, and building commercialization roadmaps that are grounded in real cost and performance data.

Breakthroughs in battery technology are real but uneven in their commercial readiness. Solid-state batteries promise step-change improvements in energy density and safety, but timelines to mass production remain uncertain. Meanwhile, incremental improvements to lithium iron phosphate (LFP) and NMC chemistries continue to deliver meaningful gains today. In practice, the most commercially successful battery programs tend to be built on well-understood chemistry, optimized for the specific application, rather than the technology attracting the most headlines.

Read more about how we have helped clients across the globe achieve success in the battery sector

What’s shaping the battery industry right now

The battery sector is moving on multiple fronts, with costs, chemistry, regulation, and supply chain all shifting simultaneously. Here are the developments that matter most to engineering and commercial decision-makers today.

Latest EV battery technology

The latest EV battery innovations span cell format, chemistry, and system design. Larger-format cylindrical cells, prismatic LFP packs, and improved thermal management systems are enabling faster charging, longer range, and lower cost per kWh across both passenger and commercial vehicle platforms.

Storage solutions are diversifying beyond lithium-ion

Grid-scale and behind-the-meter storage is accelerating as renewable penetration rises and data centre energy demand surges. System design is increasingly application-specific — grid firming, EV charging infrastructure, industrial microgrids, and data centres each have distinct requirements — and long-duration alternatives such as flow batteries and iron-air systems are gaining credibility alongside conventional BESS.

Next-generation chemistries are maturing

Sodium-ion batteries are emerging as a credible lower-cost alternative for certain stationary and short-range applications, reducing dependence on lithium and cobalt. Silicon anodes and lithium-metal architectures are extending the energy density frontier for high-performance EV and aerospace applications.

Solid-state batteries remain the most-watched breakthrough technology

Several OEMs and cell manufacturers have announced commercial timelines in the late 2020s, but engineering, manufacturing, and cost challenges remain significant. The transition will be gradual, not a sudden disruption.

Regulatory and safety requirements are tightening globally

EU Battery Regulation, UN 38.3, IEC 62619, and evolving UL standards are raising the bar on compliance, traceability, and end-of-life responsibility — creating both risk and competitive advantage for those who get ahead of requirements.

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Independent guidance across the full battery value chain

The battery and energy storage sector offers exceptional long-term opportunity, but realizing it demands expertise that spans technology, engineering, regulation, and commercial strategy simultaneously. Whether you are designing a next-generation EV pack, validating a BESS for grid deployment, planning a gigafactory rampup, or assessing a battery investment, the decisions you face are high-stakes and deeply interconnected.

Getting them right means working with advisors who understand both the market and the engineering — and who have done it before, across every part of the value chain.

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